TPE Microcellular Foam Material

TPE Microcellular Foam Material

Lightweight with Soft Cushioning
Significantly reduces weight while providing excellent shock absorption and comfort.

Eco-Friendly & Recyclable
Free from harmful substances, and fully recyclable — ideal for sustainable product lines.

Flexible Design Options
Easily molded into complex shapes with consistent foam structure and surface quality.

Category:

Product Name: TPE Micro-Foamed Products
Material Type: Thermoplastic Elastomer (TPE) with Microcellular Foaming Technology
Processing Methods: Injection molding, extrusion, compression molding
Density Range: 0.30 – 0.80 g/cm³ (customizable based on foaming ratio)
Color Options: Customizable, including bright and pastel tones
Hardness Range: Shore A 30–70 (post-foaming)

Product Overview:
Our TPE micro-foamed material is an innovative elastomeric solution that combines the softness and flexibility of thermoplastic elastomers with the benefits of lightweight, closed-cell micro-foaming. This material is ideal for a wide range of consumer and industrial applications where cushioning, weight reduction, and aesthetic appeal are key.

By using advanced microcellular foaming technology, this material forms fine, uniform internal cells that reduce overall density without compromising elasticity or durability. The result is a product that feels soft, absorbs shock, insulates heat and sound, and offers enhanced comfort — all while remaining eco-conscious.

Key Features:

  • Soft & Resilient: Maintains a soft, comfortable texture with excellent rebound, ideal for wearables, grips, and padding.

  • Lightweight Design: Up to 40% lighter than solid TPE, helping reduce material use and shipping costs.

  • Stable Foaming Process: Uniform microcell structure ensures reliable part quality, consistent surface finish, and dimensional accuracy.

  • Non-Toxic & Safe: Free from phthalates, heavy metals, halogens, and latex. Suitable for skin contact and compliant with RoHS/REACH regulations.

  • Thermal & Acoustic Insulation: Closed-cell structure provides natural insulation against heat and sound.

  • Versatile Processing: Supports injection, extrusion, and compression molding — compatible with existing TPE processing equipment.

  • Color & Texture Customization: Can be produced in smooth, textured, or soft-touch finishes with vibrant color options.

Applications:

  • Shoe insoles, midsoles, and footbeds

  • Yoga mats and fitness grips

  • Soft-touch tool handles and protective pads

  • Protective packaging and impact dampeners

  • Kids’ toys, mats, and educational blocks

  • Seat cushions and wearable pads

Whether you’re designing ergonomic consumer products, lightweight sports gear, or eco-conscious industrial parts, our TPE micro-foamed materials provide the perfect blend of softness, performance, and sustainability.

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