What Are the Differences Between TPE and TPR Materials for Acupressure Mats?

As someone who’s spent years in the materials science and manufacturing industry, I’ve worked with countless polymers, from automotive parts to consumer goods like acupressure mats. These mats, designed to stimulate pressure points and promote relaxation, rely heavily on the choice of material for comfort, durability, and safety. When it comes to thermoplastic elastomer (TPE) […]

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What Glue to Use for Bonding Thermoplastic Elastomer (TPE) and Polypropylene (PP)?

As someone who’s been working in the plastics and adhesives industry for over a decade, I’ve seen firsthand how tricky it can be to bond materials like thermoplastic elastomer (TPE) and polypropylene (PP). These are both fantastic materials—flexible, durable, and widely used in everything from automotive parts to medical devices—but their low surface energy makes

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Why does my extruder produce bubbles when processing TPE materials?

I’ve spent a good part of my career standing next to humming extruders, tweaking parameters to chase down elusive issues. Among the most stubborn — and frankly, one of the most aggravating — problems you can encounter when running TPE compounds is unexpected bubbles in your extrudate. It’s not just an aesthetic flaw. Those bubbles

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Why does oil seep out of TPE finished products after processing?

When you’ve spent enough years in the plastics field — elbows deep in dusty compounding lines, or finessing tricky overmolding jobs — you start to recognize patterns long before others do. One of the more common (and often frustrating) sights I’ve run into is TPE products developing an oily surface, sometimes days, sometimes months after

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Why does optical brightener turn yellow on TPE material?

Having spent over a decade in polymer processing and formulation — tinkering with everything from medical-grade TPE to highly engineered automotive elastomers — I’ve encountered countless cases where customers come to me, baffled by why their supposedly “brightened” TPE ends up with an unsightly yellow hue over time. At first glance, it seems ironic. You

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What Is Thermoplastic Elastomer TPE Overmolding Like?

Having spent nearly two decades in the materials and manufacturing industry, I’ve had the chance to work with a wide range of polymers, from rigid plastics to stretchy elastomers. One process that’s always fascinated me is TPE overmolding, a technique that combines the soft, flexible qualities of Thermoplastic Elastomer (TPE) with a rigid substrate to

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