Impact of Backpressure Size on TPE Injection Molding Products

As someone who’s been in the injection molding industry for over a decade, I’ve seen firsthand how the smallest tweaks in process parameters can make or break the quality of a product. When it comes to molding Thermoplastic Elastomers (TPE), one parameter that often flies under the radar but plays a pivotal role is backpressure. […]

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Why Do Cast Film TPE Elastomers Have White Crystalline Spots?

Over the last fifteen years, I’ve spent countless days in polymer compounding plants and film extrusion workshops, watching tons of TPE run through shiny chill rolls. From this experience, I’ve come to realize that even the best production lines occasionally run into an age-old nemesis: mysterious white crystalline spots on cast TPE films. If you’re

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What Double-Sided Release Liner Works Best with TPE Without Cracking?

I’ve been in the field of specialty adhesives and polymer materials for more than a decade. Over the years, I’ve come across countless manufacturers and engineers grappling with one deceptively tricky issue: finding the right double-sided adhesive with a release liner that doesn’t crack when applied to TPE (Thermoplastic Elastomer). If you’re reading this, chances

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What Are the Advantages and Disadvantages of TPE vs. PE Injection Molding?

Having spent over a decade in the plastics manufacturing industry, I’ve worked hands-on with injection molding processes for a wide range of materials, from automotive components to consumer goods. Two materials that often come up in discussions are thermoplastic elastomer (TPE) and polyethylene (PE), each with its own strengths and quirks when used in injection

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What Are the Differences Between TPE and TPR Materials for Acupressure Mats?

As someone who’s spent years in the materials science and manufacturing industry, I’ve worked with countless polymers, from automotive parts to consumer goods like acupressure mats. These mats, designed to stimulate pressure points and promote relaxation, rely heavily on the choice of material for comfort, durability, and safety. When it comes to thermoplastic elastomer (TPE)

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What Glue to Use for Bonding Thermoplastic Elastomer (TPE) and Polypropylene (PP)?

As someone who’s been working in the plastics and adhesives industry for over a decade, I’ve seen firsthand how tricky it can be to bond materials like thermoplastic elastomer (TPE) and polypropylene (PP). These are both fantastic materials—flexible, durable, and widely used in everything from automotive parts to medical devices—but their low surface energy makes

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Why does my extruder produce bubbles when processing TPE materials?

I’ve spent a good part of my career standing next to humming extruders, tweaking parameters to chase down elusive issues. Among the most stubborn — and frankly, one of the most aggravating — problems you can encounter when running TPE compounds is unexpected bubbles in your extrudate. It’s not just an aesthetic flaw. Those bubbles

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Why does oil seep out of TPE finished products after processing?

When you’ve spent enough years in the plastics field — elbows deep in dusty compounding lines, or finessing tricky overmolding jobs — you start to recognize patterns long before others do. One of the more common (and often frustrating) sights I’ve run into is TPE products developing an oily surface, sometimes days, sometimes months after

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